Product Development Engineer

Justin "JD"
Wilson

B.S. Technology Systems  ·  Utah State University
Product Development  ·  Additive Manufacturing

Design engineer who builds physical products from concept to market. I work across the full development lifecycle — CAD modeling, DFM, prototyping, technical documentation, and manufacturing coordination — with a focus on products that solve real problems for real users.

JD Wilson

📍 Logan, Utah

Capabilities

Skills & Tools

CAD & Design

SolidWorks Autodesk Fusion 360 Part Modeling Assembly Design Mold & Tooling Design

Manufacturing

FDM & SLA 3D Printing Injection Mold Tooling Subtractive Mfg. Interference Fits DFM Principles

Documentation

Technical Drawings BOMs & Specs Tech Packs Adobe InDesign Adobe Illustrator

Development

Concept to Market Prototype Iteration Material Research Vendor Sourcing Mfg. Coordination

Software

Bambu Labs Studio Adobe Creative Suite AI-Assisted Research NotebookLM

Selected Work

Projects

RYDR ARCA Attachment hero RYDR ARCA in use
Click to expand RYDR technical drawing title page Drawing Package — Sheet 1

01

RYDR Industries

GEN 2 ARCA Quick Release Attachment

Lead Designer & Consultant

Gen 1 of RYDR's ARCA vehicle mount had a hardware conflict that caused abrasions during use. Consulted on and led a full redesign — consolidating the assembly into a single machined unit by eliminating conflicting hardware. The Gen 2 design demonstrates subtractive manufacturing and interference fit principles throughout.

Produced multiple 3D-printed iterations to validate the design before committing to CNC production, giving the client confidence through each stage. Also helped identify both domestic and international manufacturers, opening supply chain doors beyond this product. RYDR has since progressed to a Gen Pro — a follow-on refinement driven by manufacturer feedback from the quoting process.

SolidWorks Bambu Labs Adobe InDesign Al 6061-T6 Carbon Steel Gr.5 Subtractive Mfg. Interference Fit
Sling Hitch in use Sling Hitch prototype
Click to expand Sling Hitch technical pack title page Tech Pack — Sheet 1

02

Simply Savage Solutions

The Solution Sling Hitch

Lead Designer & Consultant

Simply Savage Solutions had a working rough prototype for their second product — a rifle sling with a detachable hitch for hands-free backpack carry — but needed a complete technical pack to hand off to manufacturing. The key challenge was communicating the webbing routing and identifying where sewing lock lines should be placed.

Redesigned the prototype to use friction-based webbing locking, reducing the number of sew points required during manufacturing and simplifying the production process. Created a full technical pack including measured webbing path diagrams, notions specifications, and hardware callouts — documentation that is still in active use today.

Adobe Illustrator Adobe InDesign Webbing Design Notions Spec Tech Pack Prototype Testing
Zulu6 Bino Adapter product shot Binoculars mounted on tripod
Click to expand Zulu6 technical drawing title page Drawing Package — Sheet 1

03

Muley Maniacs

Sig Sauer Zulu6 Binocular Riser & Adapter

Lead Designer & Consultant

When Sig Sauer released the Zulu6 stabilizing binoculars, the hunting community praised the eye relief — but there was no way to mount them to a tripod. This project solved that gap. By designing a replacement cap for the battery housing, the binoculars can attach to a standard tripod without permanent modification.

Commissioned by Muley Maniacs, the design prioritized a non-permanent riser attachment — the riser and adapter are independent components that work together but can be separated. Working from Muley Maniacs' concepts, produced full SolidWorks models, exploded assembly views, and a complete 6-sheet drawing package including part details for the aluminum riser, adapter, neoprene washer, O-ring, and tension pin.

SolidWorks Adobe InDesign Aluminum Neoprene Rubber Assembly Design Technical Drawing
Load Adapter prototype SolidWorks mass properties analysis
Click to expand Meat Hook technical drawing Drawing — Sheet 1 of 1

04

Personal Concept Project

Backpack Upper Pannier Load Adapter

Lead Designer

Identified a gap in the hunting pack market — existing solutions for carrying quartered game were brand-specific and not transferable to standard backpacking systems. This concept adapts any backpack to carry load higher on the back and distributed laterally, improving ergonomics and reducing fatigue on long pack-outs.

Designed for sheet metal fabrication processes including laser cutting and bending. Mass properties were validated in SolidWorks — the single-piece hook comes in at 4.00 lbs in the steel core configuration. The final production design was scoped as a steel structural core with a forged carbon fiber overlay, balancing the rigidity needed to carry heavy loads against the weight demands of backcountry use. Tooling concepts for the forged carbon molding process were also considered as part of the development path.

SolidWorks Mass Properties Analysis Sheet Metal Design Laser Cutting Forged Carbon Fiber DFM Tooling Concepts

Background

About JD

I'm a design engineer based in Logan, Utah, with a B.S. in Technology Systems from Utah State University, emphasizing Product Development with an Additive Manufacturing certificate. My work lives at the intersection of precision engineering and real-world usability — I care about whether something actually works in the field, not just on paper.

I co-founded Primal Pursuit LLP, where I led two archery target products from concept to market in seven months — evaluating concepts, testing material combinations, designing injection molds in SolidWorks, and coordinating directly with manufacturers across the U.S. That experience taught me how to move fast without losing rigor.

Beyond the technical work, I'm drawn to products that get used hard in demanding environments. Whether it's a rifle mount, a hunting sling, or a binocular adapter, I want the design to hold up when it counts.

Education

B.S. Technology Systems
Utah State University, 2025
Product Development · Additive Mfg.

Also

A.A.S. Business
Ensign College, 2021
Global Supply Chain Mgmt.

Location

Logan, Utah
Open to relocation

Let's Connect

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